Maintenance & repair of spray-booths

Maintenance and repair of spray-booths

Phasis LLP provides professional services for maintenance, diagnostics and repair of spray-booths of various manufacturers. Regular servicing ensures stable equipment operation, high paint quality, safe operation and significantly extends the service life of all main units.

Timely maintenance helps prevent unscheduled production stops, reduce repair costs and ensure that process parameters comply with the requirements of paint and coating material manufacturers.

Maintenance schedule

All service work is performed in accordance with the equipment manufacturer's recommendations and the approved maintenance schedule.

Scheduled maintenance

Regular servicing is aimed at keeping the equipment in proper technical condition and preventing possible malfunctions.

Work performed

• Comprehensive visual inspection of the spray booth.
• Checking the condition of internal and external structures.
• Cleaning the equipment from dust and paint material residues.
• Checking the booth's airtightness.
• Monitoring the condition of doors, locks and seals.
• Checking the operability of lighting systems.
• Replacing burnt-out lamps when necessary.
• Checking the automatic control system.
• Monitoring the operation of all painting and drying modes.

Ventilation system servicing

The efficient operation of the ventilation system directly affects paint quality, personnel safety and compliance with process parameters.

Work performed

• Cleaning filters with compressed air (when they can be reused).
• Replacing ceiling, floor and exhaust filters.
• Checking the degree of contamination of the filter elements.
• Cleaning the air ducts.
• Checking the performance of supply and exhaust fans.
• Monitoring the air flow speed.
• Checking the even distribution of air inside the booth.

Servicing of fans and drive mechanisms

For reliable operation of the ventilation system, regular diagnostics of the mechanical units is carried out.

Work performed

• Checking the condition of the fans.
• Monitoring the operation of electric motors.
• Checking and adjusting the tension of drive belts.
• Replacing worn belts when necessary.
• Checking bearings and fastenings.
• Monitoring the level of vibration and foreign noise.

Heating system servicing

The heating system maintains the required temperature during painting and drying of items.

Work performed

• Maintenance of the gas or diesel burner.
• Checking the fuel line.
• Cleaning the burner equipment.
• Checking the heat exchanger.
• Monitoring the heating temperature.
• Checking the automatic ignition system.
• Adjusting the burner operating modes.

Electrical part servicing

The booth's electrical system requires regular diagnostics to ensure safe operation of the equipment.

Work performed

• Checking electrical connections.
• Monitoring the condition of cables and wiring.
• Checking the reliability of contact connections.
• Diagnostics of control cabinets.
• Checking the protective automation.
• Measuring the operating currents of electric motors.
• Checking temperature sensors and automatic control systems.

Maintenance frequency

To ensure stable operation of the spray booth, the following maintenance schedule is recommended:

• Every 250 hours of operation — check and clean the filters.
• Every 500 hours of operation — replace the filter elements.
• Every 1,100 hours of operation — diagnostics of fans, electric motors and drive mechanisms.
• Twice a year — maintenance of the burner equipment.
• At least once every three months — comprehensive visual inspection of the equipment and checking of main units.

Following the established maintenance schedule significantly reduces the probability of malfunctions and ensures stable equipment operation throughout its service life.

Annual maintenance

At least once a year, Phasis LLP specialists perform comprehensive servicing of the spray booth.

Work performed

• Full replacement of ceiling filters.
• Replacement of floor and exhaust filters.
• Cleaning the internal surfaces of the booth from paint material residues.
• Cleaning grates and pits.
• Checking the airtightness of the working area.
• Checking and adjusting the drive belts of the fans.
• Diagnostics of electric motors.
• Full maintenance of the burner equipment.
• Checking the electrical wiring and contact connections.
• Measuring the operating currents of electric motors.
• Diagnostics of dampers (sliders) and actuators.
• Checking the control automation.
• Checking doors, locks and seals.
• Inspecting the condition of the booth's internal walls and providing recommendations for their restoration if necessary.
• Comprehensive testing of the equipment after servicing.

Upon completion of the service work, the customer is provided with a detailed technical report containing information about the equipment's condition, a list of the work performed, identified remarks and recommendations for further operation and replacement of worn units.

Diagnostics and repair of spray-booths

Phasis LLP specialists perform diagnostics and repair of equipment of any complexity using modern diagnostic equipment and quality spare parts.

Repair work performed

• Diagnostics of mechanical, electrical and electronic malfunctions.
• Repair and servicing of ventilation systems.
• Replacement of fans and electric motors.
• Replacement of drive belts, bearings and fastening elements.
• Repair and adjustment of burners.
• Repair of the automatic control system.
• Replacement of temperature sensors and actuators.
• Repair of control cabinets.
• Replacement of lighting equipment.
• Elimination of booth airtightness violations.
• Adjustment of painting and drying operating modes.
• Full testing of the equipment after repair.

Why choose Phasis LLP

Phasis LLP offers a full range of services for servicing spray booths for car service shops, dealer centers, body shops and industrial enterprises.

Our advantages

• Qualified service engineers.
• Scheduled maintenance in accordance with the manufacturer's schedule.
• Comprehensive diagnostics of the equipment.
• Use of original and quality spare parts.
• On-site visits by specialists to the customer's facility.
• Modern diagnostic equipment.
• Warranty on the work performed and installed components.
• Preparation of technical reports and recommendations for further operation of the equipment.

Regular maintenance performed by Phasis LLP specialists ensures high paint quality, reliable equipment operation, reduced operating costs and the maximum service life of the spray booth.